Vacuum/Thermoforming Molds

Vacuum/ThermoForming Molds overview

Our Vacuum/thermoforming Molds Specialist team know that even the slightest discrepancy in dimensions, weight, finish, etc. can be catastrophic to the quality of the finished molded product. That is exactly why we perform quality inspections throughout the entire Vacuum Forming Mold making process.

Many of the materials that we work with include, aluminum, wood, polyurethane and epoxy boards. We also specialize in other materials like cast aluminum and CNC machined aluminum. From these materials we can create thin-gauge Vacuuming Forming Molds of the highest quality.

Our vacuum/thermoforming molds capabilities range from vertical machining, deep hole gun drilling to MIG and TIG welding both aluminum and steel. From 3-axis, we can work with parts up to 98 inches in length and up to 50 inches in width. Heights of those projects can be up to 26 inches in height as well. We also employ 5-axis Thremwood machines that exceeds the dimensional ability of the 3-axis. We can handle some pretty heavy projects; up to 2,500 lbs with CNC tolerances of +/- 0.005.




Vacuum/Thermoforming Mold Specifications

  • Vacuum forming molds thin gage
  • Vacuum forming molds thick gage
  • Thermoforming molds thin and thick gage
  • Cut-In-place forming molds
  • Twinsheet molds
  • Cast aluminum
  • CNC machine aluminum
  • Wood
  • Polyurethane boards
  • Epoxy board
  • Vertical milling
  • Deep hole gun drilling
  • MIG and TIG welding in aluminum or steel
  • Sawing / Cutting
  • Drilling vacuum holes from #80 – 3/64″
  • Sand blasting and polishing mold surface
  • Soldering water lines
  • Pressure boxes in aluminum or steel
  • CNC loose pieces for breakaways on rods and air cylinders
  • CNC
  • Manual

Part Length

  • 3-axis up to 98 in.
  • 5-axis up to 122 in.

Part Width

  • 3-axis up to 50 in.
  • 5-axis up to 61 in.

Part Height

  • 3-axis up to 26 in.
  • 5-axis up to 36 in.

Part Weight

  • Up to 2500 lbs.

Tolerances (+/-)

  • .005 in CNC – Alum castings will vary
  • 2 to 8 weeks
  • MasterCAM
  • IGES
  • STEP
  • AutoCAD (DXF, DWG)
  • Parasolid (X_T, X_B)
  • Medical
  • Automotive
  • Aerospace
  • Packaging
  • POP displays
  • Shipping pallets and trays
  • Inspection
  • Job Number / paperwork
  • Instrument certifications
  • FARO ARM Laser CMM available
  • Vacuum forming sample parts up to 4′ x 6′
  • Design
  • Engineering
  • CAD / CAM
  • Reverse engineering
  • Testing
  • Mold repair

Custom & Added Value Services


Looking for that one company that can provide you with Custom Dies, and one that also has the capabilities to handle your projects from start to finish? We are Borke MS and we have the expertise to handle just about any Custom CNC Machined Pattern & Fixture project. We specialize in design-part and tooling, CAD/CAM, reverse engineering, mold testing and repair, etc.


We also offer superior materials to create Pressure Boxes and Plug Assist of the highest qualities and greatest tolerances in the industry. No matter what the design need is, Borke MS specialist are here to assist you from concept to completion. Regardless of the complexity and size of your project, we have to capabilities to see it through.

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