Pressure Forming Molds

Pressure Forming Molds Overview

Pressure Forming Molds are similar to Vacuum Forming Molds are similar in characteristics in that they both utilize vacuum to assist in creating desired product designs/molds. Understanding the slightest details that make each of the Pressure Forming Molds different is vital to providing all of our customers with Thick-gauge molds of the highest quality.

Our skilled Borke MS technicians have many years of experience of working with many different types of materials to develop Pressure Forming Molds for our clients. Some of those materials are, CNC machine aluminum, cast aluminum, wood, epoxy boards and polyurethane boards.

We work with CAD/CAM software programs so that all of your molds are produced to your required standards and tolerances of +/- 0.005. Typical project turnaround is 2 – 8 weeks depending on the type of mold and its application. With Borke Mold Specialists you know that your Pressure Forming Molds will be done right the first time.

SANDBLAST FINISH MOLD TEXTURED SURFACE

CAST ALUMINUM PRESSURE BOX

PRESSURE FORM MOLD

Pressure Forming Mold Specifications

  • Vacuum forming molds thin gage
  • Vacuum forming molds thick gage
  • Thermoforming molds thin and thick gage
  • Cut-In-place forming molds
  • Twinsheet molds
  • Cast aluminum
  • CNC machine aluminum
  • Wood
  • Polyurethane boards
  • Epoxy board
  • Vertical milling
  • Deep hole gun drilling
  • MIG and TIG welding in aluminum or steel
  • Sawing / Cutting
  • Drilling vacuum holes from #80 – 3/64″
  • Sand blasting and polishing mold surface
  • Soldering water lines
  • Pressure boxes in aluminum or steel
  • CNC loose pieces for breakaways on rods and air cylinders

Part Length

  • 3-axis up to 98 in.
  • 5-axis up to 122 in.

Part Width

  • 3-axis up to 50 in.
  • 5-axis up to 61 in.

Part Height

  • 3-axis up to 26 in.
  • 5-axis up to 36 in.

Part Weight

  • Up to 2500 lbs.

Tolerances (+/-)

  • .005 in CNC – Alum castings will vary
  • MasterCAM
  • IGES
  • STEP
  • AutoCAD (DXF, DWG)
  • Parasolid (X_T, X_B)
  • Medical
  • Automotive
  • Aerospace
  • Packaging
  • POP displays
  • Shipping pallets and trays
  • Inspection
  • Job Number / paperwork
  • Instrument certifications
  • FARO ARM Laser CMM available
  • Vacuum forming sample parts up to 4′ x 6′
  • Design
  • Engineering
  • CAD / CAM
  • Reverse engineering
  • Testing
  • Mold repair

Custom & Added Value Services

steel-rule-die-project-large

Looking for that one company that can provide you with Custom Dies, and one that also has the capabilities to handle your projects from start to finish? We are Borke MS and we have the expertise to handle just about any Custom CNC Machined Pattern & Fixture project. We specialize in design-part and tooling, CAD/CAM, reverse engineering, mold testing and repair, etc.

aluminum-plug-ring-assist-thumb

We also offer superior materials to create Pressure Boxes and Plug Assist of the highest qualities and greatest tolerances in the industry. No matter what the design need is, Borke MS specialist are here to assist you from concept to completion. Regardless of the complexity and size of your project, we have to capabilities to see it through.

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