Manufacturers across industries need high-quality, durable, and cost-effective solutions for producing intricate plastic components. Pressure forming mold technology offers a highly efficient method for creating complex parts with superior detailing, strong structural integrity, and lower production costs.
At Borke Mold, we specialize in designing and manufacturing high-precision forming molds to meet the diverse needs of industries such as medical, automotive, aerospace, packaging, and industrial equipment.
Key Benefits of Pressure Forming Molds
1. High-Detail and Precision Engineering
Unlike traditional vacuum forming, pressure forming applies additional air pressure, pressing the heated plastic sheet tightly against the mold. This produces sharper details, intricate textures, and greater depth precision—making it ideal for components requiring high aesthetic quality and structural integrity.
2. Cost Savings Over Injection Molding
Injection molding can be costly due to high tooling expenses and long production lead times. Pressure forming offers a more affordable alternative, providing lower tooling costs while delivering high-quality results for small to medium production runs.
3. Material Versatility
We craft pressure forming molds using CNC-machined aluminum, cast aluminum, wood, polyurethane boards, and epoxy boards for maximum precision and durability. Our molds are compatible with a variety of plastic materials, including:
- ABS
- Polycarbonate
- Acrylic
- HDPE
4. Enhanced Structural Integrity
Pressure forming ensures better material distribution than vacuum forming, producing stronger, impact-resistant parts. This results in more durable components ideal for applications that demand mechanical strength and resilience.
5. Reduced Material Waste and Improved Sustainability
The precision of pressure forming minimizes material waste, making it an eco-friendly and cost-effective manufacturing method. This process optimizes material use while helping reduce production costs.
Quality Assurance and Manufacturing Standards
At Borke Mold, quality is built into every stage of our manufacturing process. Every mold undergoes rigorous testing and validation, including:
- Dimensional inspections using CAD/CAM software
- Precision verification with FARO ARM Laser CMM measurements
- Reverse engineering and prototype testing to ensure accuracy and consistency
Why Choose Borke Mold?
Borke Mold delivers reliable, cost-effective, and high-performance solutions tailored to your industry. Our 2 to 8-week turnaround times guarantee efficiency, and our use of cutting-edge technology ensures exceptional precision in every mold we produce.
If you’re seeking a high-quality, budget-friendly alternative to injection molding, contact us today to learn how our forming
mold solutions can enhance your production process.
