At Borke Mold, we understand the unique challenges that come with producing large parts. Whether you’re in the automotive, aerospace, or medical industry, the need for high-quality molds that can produce large, detailed components is essential. That’s where our expertise in pressure forming molds comes into play.
Our pressure forming process allows us to create large parts with fine details and tight tolerances. Unlike traditional vacuum forming, pressure forming applies additional force during the molding process, resulting in sharper details on the mold-facing side and allowing for greater design flexibility. This makes it ideal for producing large parts, such as shipping pallets, automotive dashboards, and refrigerator liners, which require both structural integrity and precise detailing.
At Borke Mold, we utilize advanced CNC technology and a wide range of materials, including cast aluminum and epoxy boards, to create molds that are both durable and accurate. We can accommodate parts up to 98 inches in length and 50 inches in width, with tolerances as tight as +/- 0.005 inches. This ensures that every mold we produce is perfectly suited to your specific application, whether it’s for medical devices or aerospace components.
Our lead times for pressure forming molds range from 2 to 8 weeks, depending on the complexity and size of the project. We accept a variety of file formats, including MasterCAM, IGES, STEP, AutoCAD, and Parasolid, ensuring smooth communication throughout the design and manufacturing process.
In addition to our production capabilities, we offer a variety of value-added services to ensure your project’s success. This includes design consultation, reverse engineering, mold repair, and mold testing. Our comprehensive approach means that we can support your project from the initial concept through to final production, providing you with the expertise you need to meet your project’s unique demands.
One of the significant advantages of pressure forming is its ability to produce large parts with less material waste and lower tooling costs compared to injection molding. For companies that need to manage production costs while maintaining high standards of quality, pressure forming molds offer a cost-effective solution.
At Borke Mold, we are committed to delivering the highest quality molds, no matter the size or complexity of the project. Contact us today to learn more about how our pressure forming mold capabilities can help you produce large, detailed parts with unmatched efficiency.
